An **artificial turf weaving machine** is specialized industrial textile equipment designed to manufacture synthetic turf (also known as artificial grass or fake grass). It produces turf by weaving, tufting, or knitting synthetic fibers (such as polyethylene (PE), polypropylene (PP), or nylon (PA)) into a primary backing fabric, creating a structure that mimics natural grass.  

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1. Main Components 

Yarn Feeding System: Draws synthetic fiber yarns from creels and ensures even tension control for uniform fiber distribution.  

Tufting Mechanism (Core Component):  

 Uses tufting needles to punch fibers into a pre-woven backing fabric (usually polypropylene or polyester non-woven).  

 Forms "U" or "W"-shaped grass tufts, with loopers securing the piles.  

 Adjustable pile height (typically 10–60 mm) and stitch rate (tufts per square meter).  

Latex Coating System: Applies a layer of latex (e.g., SBR) or polyurethane (PU) adhesive to the backside to lock fibers in place and enhance durability.  

Drying Oven: Cures the backing adhesive for stability.  

Secondary Backing Attachment (Optional): Laminates an additional backing layer (e.g., woven fabric or foam pad) for extra reinforcement and shock absorption.  

Cutting & Winding Unit: Trims uneven fibers and rolls finished turf into specified lengths.  

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2. Key Technologies  

High-Speed Tufting: Modern machines reach speeds of 800–1,200 RPM for efficient mass production.  

Computerized Control: Adjusts pile height, stitch density, and pattern via programmable logic controllers (PLCs).  

Multi-Color Yarn Blending: Enables realistic color variations by mixing green, brown, and beige fibers.  

Durable Needle Bars: Reinforced with carbide tips to withstand high-frequency piercing.  

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3. Applications

Sports Fields (soccer, golf, hockey).  

Landscaping (gardens, rooftops, balconies).  

Urban Decoration (shopping malls, exhibition halls).  

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4. Advantages  

High Production Efficiency – Capable of producing 2–4 meters wide turf per run.  

Customization – Adjustable grass height, density, and color combinations.  

 Low Maintenance – Synthetic turf requires no watering or mowing.